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Metal parts manufacturing usually involves a series of processes to size, shape and build the desired final product. Traditionally, in any metal part fabrication cycle, each process is performed independently requiring specific tooling (such as presses and dies) and operators for each of them. Of course, these requirements result in higher costs and reduced efficiency, which in turn means less productivity, a longer time to market and lower profitability.
When assembling is required, complex processes such as welding, joining, bending and insertion are needed to build the product from the parts that have processed in previous stages of the fabrication cycle, which increases the negative aspects mentioned before.
To avoid all the negative aspects from traditional metal parts manufacturing, Schmale Machinery provides fully automated solutions, especially customized to match the specific requirements of your manufacturing process.
With an assembly machine single parts can be feeded, separated, mounted, formed, measured, evaluated and packed. Just as you require.
|feed and separate||check while feeded||riveting and punching|
Schmale Assembly Machines
With an assembly machine single parts can be fed, separated, mounted, formed, measured, evaluated and packed.
Schmale assembly machines take the last stages of the fabrication cycle to another level as they are ready to automatically feed in bunches previously processed parts into the assembly stage. Then they are separated and prepared to make sure each part is assembled to the corresponding product. Afterwards, they are mounted and formed according to specific requirements by using processes such as riveting and punching, for example.
After the assembly is ready, but before the part is ready for market, the part is taken into a measurement and an evaluation step to make sure it meets all the specifications and standards required by means of optical instruments. If the part passes the evaluation step, it is taken to the final stage where it is packed, and it gets ready for market.
Why Schmale Machinery
As it is the case with all other production technologies, Schmale places the highest standards on the productivity and future viability of the machines created. The customer receives a modern, future-oriented and energy-efficient machine that has been precisely tailored to his requirements to produce complex components from wires in an economical and flexible manner.
The majority of the pneumatic components used in our machines come from our partner Festo, while many electric components and automation, are provided by our partner Siemens. The great relationship with these outstanding partners allows us to also offer original spare parts even at short notice with a stock of more than 1 Million USD around the world.
Schmale Machinery has delivered hundreds of integrated and automated machines to serve a wide range of industries including the automotive industry, the household industry, the building industry, the public transportation industry and others, resulting in a large list of happy customers.
Our customers can rely on a dedicated customer service department with remote service and on-site service, mostly provided within 24 hours.
To have a better view of the capabilities we offer, you can check our signature machines. Both the newly developed SPEEDMAX from Schmale and also the machines in the X2000 series can integrate the processes required into a complex production process to produce the desired metal parts from the materials described before. You can also see the pictures and the videos to see them in operation.
If you have any further question, please do not hesitate to contact us and we will gladly help you.