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We work differently.
When starting a project we analyse our customer's individual manufacturing problem minutely and then compile a tailor-made technology package. This always comes first when planning our wire, pipe and strip production systems. We do not simply select a standard machine from our product range. Each manufacturing technology can be modularly combined with others and is not restricted by an existing machine concept. This sets us apart from our competitors – we just work differently.
We think outside the box. Which is an advantage for our customers.
Our team of developers always thinks beyond project boundaries, is constantly looking for optimisation potential, e.g. saving raw material or energy, and, at an early stage, takes future expansions of the systems into consideration. This way our customers can always receive a highly productive and future-proof solution.
Innovative machines: Servo-electric and energy-efficient
Our favourite subject is the controlling of servo drives, an essential part of Schmale's innovative system engineering. By using energy-efficient technology consistently, our machines need approx. 50 percent less energy than comparable systems of our competitors. We have created our own label for especially energy-efficient machines.
Complete solutions for various industries
We realise complete solutions ranging from modularly-designed machining centres to tailor-made special machines. Our core competencies include the intelligent automation of different work steps. Schmale systems are located at suppliers for the automotive and railway industries, in the packaging industry or at the manufacturers of kitchen appliances, bicycles, DIY products, etc.
Schmale Machinenbau - Innovations with servo-motors
With the launch of its X2000 NC, Schmale has for the first time brought a completely servo-electrically driven system to the market. The model has a series of benefits as opposed to mechanically or hydromechanically driven systems, not least of which being the installation of servo-motors. This makes the X2000 NC , X2000 BB and X2000 BK models with servo-motors considerably easier and faster to program than systems purely operated by mechanics. Add to this the fact that servo-motors ensure smoother handling of the materials. As a result, this technology also positively affects the quality of the final product. Setup time, cyclic output, and energy efficiency are extremely favorable for production systems with servo-motors which operate completely without oil. Machines with servo-motors also enable the integration of pre-existing mechanical tools. The X2000 BK produced by Schmale Maschinebau is also able to operate standard Bihler tools. This increases the range of possible manufactured products even further and reduces the conversion time many times over. Small batch sizes can also be realized easily and with low time and cost expenditure.